Formula SAE — Ohlone College — Fremont, CA

Renegade
built.
Race ready.

Ohlone College's first-ever Formula SAE team. Renegades designing, fabricating, and racing a full open-wheel prototype car from scratch.

420+
Teams worldwide
1st
Year for Ohlone
14mo
Build timeline
Ohlone College — Renegades
Fremont & Newark, California · Connect • Engage • Succeed
Formula SAE — Year 1
Who we are

Engineering
that moves

We are Ohlone College's inaugural Formula SAE program — a team of Renegades building something most community colleges never attempt.

Formula SAE is a global collegiate design competition organized by SAE International. Teams design, build, and race a small open-wheel race car from scratch, then present it to panels of professional engineers from automotive and aerospace firms including GM, Ford, Honda, and Lockheed Martin.

Being a community college team is not a disadvantage — it is our identity. Our students are working engineers in training, many the first in their families to pursue a technical degree. We bring focus, resourcefulness, and a chip on our shoulder.

We are competing in FSAE Michigan/Lincoln — the largest engineering design competition in the world — alongside 420+ teams from 52 countries. Ohlone Renegades belong on that grid.

Engine
Honda CBR600F4i
Drivetrain
Chain, rear-wheel drive
Chassis
4130 chromoly space frame
Target weight
< 440 lb race trim
Suspension
Unequal-length A-arms, 4 corners
Competition
FSAE Michigan / Lincoln
The car

Six systems.
One machine.

Every subsystem is student-designed. There is no kit, no shortcut, and no precedent at this school. We are building the playbook as we go.

SYS — 01

Chassis & structure

4130 chromoly steel space frame, TIG welded by students. Designed to FSAE roll-hoop and impact-attenuator rules. Every node calculated before it is cut.

SYS — 02

Suspension

Unequal-length double A-arms at all four corners. Custom machined uprights, Öhlins coilovers, and fully adjustable geometry for event-day tuning.

SYS — 03

Powertrain

Honda CBR600F4i engine through a 20mm SAE restrictor. Custom intake plenum, standalone ECU, and a stainless exhaust routed for maximum ground clearance.

SYS — 04

Brakes

Wilwood Dynalite four-piston calipers at all corners, dual-circuit pedal box with adjustable brake bias, and stainless-braided AN lines throughout.

SYS — 05

Aerodynamics

Single-element front and rear wings in fiberglass. Designed using CFD and tested against FSAE dimensional rules. Flat underbody floor for consistent ground effect.

SYS — 06

Software & data

AiM MXS dash with GPS lap timing and full sensor logging. Wheel speed at all four corners. Lap simulation in Python. ECU tuning via TunerStudio. Custom wiring harness built with Deutsch DT connectors. Every data-driven decision runs through this system.

Build schedule

The road
to competition

Phase 1
Months 1–2

Design & planning

Rules study, suspension geometry simulation, chassis design, engine selection, and procurement of long-lead items. SAE registration and faculty advisor onboarding.

Phase 2
Months 3–5

Chassis fabrication

Jig build, tube cutting, and TIG welding of the space frame. Simultaneous machining of suspension uprights, hubs, and pedal box fabrication.

Phase 3
Months 5–8

Assembly & integration

Engine install, suspension assembly, brake system, wiring harness, fuel system, and first startup. All subsystems integrated and verified before rolling the car.

Phase 4
Months 8–11

Testing & development

Shakedown, data-driven tuning, driver development, and reliability runs. Bodywork and aero fitted. Design report written. Competition tech checklist completed.

Phase 5
Months 12–14

Competition

FSAE Michigan or Lincoln. Static events: design presentation, cost report, business plan. Dynamic events: skidpad, autocross, acceleration, and endurance.

The team

The Renegades
building it

Engineering, computer science, electrical, and business students from Ohlone College. Every person on this team builds, designs, and competes.

TL

Team Lead

Program director
Mechanical Engineering
CL

Chassis Lead

Frame & structure
Mechanical Engineering
SL

Suspension Lead

Geometry & dynamics
Mechanical Engineering
PL

Powertrain Lead

Engine & drivetrain
Mechanical Engineering
EL

Electronics Lead

Wiring & data systems
Electrical Engineering
SW

Software Lead

Data, simulation & tools
Computer Science / Software Engineering
BM

Business Manager

Sponsorship & finance
Business / Engineering
Get in touch

Let's talk.

Whether you want to sponsor the build, join the team, or just learn more — we want to hear from you.

Email
ohlonerenegaderacing@yahoo.com
Location
Ohlone College — 43600 Mission Blvd, Fremont, CA 94539
Faculty advisor
Engineering Department, Ohlone College
Join the team

Find your
role on the
Renegades.

We have roles for every background — engineers, fabricators, machinists, welders, electronics techs, business students, and creatives. No prior FSAE experience is required. What we need is genuine interest, honest availability, and the willingness to do real work.

Core technical roles involve direct work on the car's critical systems and require a brief calibration conversation with the system lead plus a four-week trial period. Contributor roles are open to any currently enrolled Ohlone student — you show up, you're on the team.

All team members must be currently enrolled at Ohlone College (minimum one unit). Anyone working in the shop must complete Ohlone's shop safety orientation. Drivers must hold a valid license and pass a team driver evaluation.

Team Lead
Program director & point of contact
Core — leadership

Owns the overall program. Coordinates between all system leads, manages the master schedule, drives sponsor relationships, and makes final decisions when teams disagree. The team lead is the person who holds the whole picture at all times.

What you'll do
  • Run weekly lead meetings and monthly all-hands
  • Maintain master schedule and critical path
  • Own all external relationships — sponsors, SAE, faculty advisor
  • Represent the team at competition static events
  • Escalate and resolve cross-system conflicts
  • Write and present business plan at competition
Helpful background
  • Prior leadership or project coordination experience
  • Strong written and verbal communication
  • Familiarity with engineering or motorsport is a plus but not required
Weekly hrs
8–12
Trial period
6 weeks
Openings
1
Entry
Conversation + trial
Chassis Lead
Frame, structure & safety systems
Core — fabrication

Designs and builds the backbone of the car. Owns the space frame from first sketch to final weld, including all structural analysis, fabrication drawings, and rules compliance for the primary structure. The most fabrication-intensive lead role on the team.

What you'll do
  • Design chassis in SolidWorks Weldments from driver ergonomics envelope
  • Run FEA on frame under torsional and bending loads
  • Build chassis jig and oversee all tube cutting and welding
  • Weld or directly supervise all structural welds
  • Ensure chassis meets every FSAE structural rule
  • Produce fabrication drawings for all chassis components
Helpful background
  • SolidWorks or equivalent CAD experience
  • TIG welding experience strongly preferred — willing to train the right person
  • Mechanical engineering coursework helpful
Weekly hrs
10–15
Trial period
4 weeks
Openings
1
Entry
Conversation + weld test
Suspension Lead
Geometry, dynamics & handling
Core — engineering

Defines how the car handles. Runs kinematic analysis in OptimumK, designs all four corners of the suspension in CAD, oversees machining of uprights and hubs, and sets up geometry at the track. Every handling characteristic of the car flows from this role.

What you'll do
  • Run suspension kinematics in OptimumK — camber gain, roll center, anti-dive
  • Design A-arms, uprights, stub axles, tie rods, and anti-roll bars in SolidWorks
  • Coordinate machining of uprights and hubs (CNC or manual mill)
  • Weld A-arm tubes and assemble rod ends
  • Set geometry at the car — camber, toe, ride height, corner weights
  • Tune suspension at testing and competition
Helpful background
  • SolidWorks experience required — will be doing substantial CAD work
  • Physics or dynamics coursework helpful
  • Machining experience (lathe, mill) a significant plus
Weekly hrs
10–14
Trial period
4 weeks
Openings
1
Entry
Conversation + CAD review
Powertrain Lead
Engine, intake, exhaust & drivetrain
Core — fabrication

Gets the car moving. Responsible for the Honda CBR engine rebuild, custom intake plenum design, exhaust fabrication, ECU configuration, fuel system, and the full drivetrain from engine sprocket to rear wheels. First start is this role's milestone.

What you'll do
  • Tear down, inspect, and rebuild the engine
  • Design and fabricate the 20mm restrictor and intake plenum
  • Fabricate exhaust system in 4130 or stainless steel
  • Plumb full fuel system — pump, regulator, injectors, lines
  • Install differential, halfshafts, and chain drive
  • Configure standalone ECU and tune base map for first start
Helpful background
  • Motorcycle or automotive engine experience strongly preferred
  • Fabrication skills — welding, plumbing, AN fittings
  • Basic ECU tuning experience a major plus
Weekly hrs
10–15
Trial period
4 weeks
Openings
1
Entry
Conversation + skills review
Electronics Lead
Wiring, data acquisition & safety systems
Core — electrical

Makes the car smart and safe. Designs the full wiring harness from schematic, installs all sensors and safety systems, configures the AiM data logger, and owns all electrical troubleshooting. If something isn't starting or a sensor isn't reading, this is the person who finds out why.

What you'll do
  • Design complete wiring harness schematic — power, sensors, ECU, safety
  • Build harness using Deutsch DT connectors with full wire labeling
  • Install master switch, kill switch, fuse block, and all relays
  • Install and configure AiM MXS dash, GPS, and all sensors
  • Install and verify fire suppression system wiring
  • Own all electrical troubleshooting at testing and competition
Helpful background
  • Electrical engineering or electronics coursework required
  • Experience reading and drawing wiring schematics
  • Hands-on wiring or automotive electrical experience a strong plus
Weekly hrs
8–12
Trial period
4 weeks
Openings
1
Entry
Conversation + schematic review
Software Lead
Data analysis, simulation & team tools
Core — software

Makes the team faster through code. Builds the lap simulation model that predicts competition performance, writes data analysis scripts that turn raw AiM logs into actionable tuning decisions, configures the ECU and data systems, and builds internal tools that keep the team organised and efficient. The only role you can contribute to entirely from a laptop.

What you'll do
  • Build and maintain lap simulation model in Python or MATLAB
  • Write data analysis scripts for AiM logged session data
  • Configure MegaSquirt ECU firmware, base map, and TunerStudio dashboard
  • Configure AiM Race Studio 3 — channels, warnings, and display pages
  • Build suspension geometry and vehicle dynamics calculation scripts
  • Maintain GitHub repo, Discord bot, and team automation tools
  • Build cost report and BOM automation scripts for the business team
Helpful background
  • Python or MATLAB required — data analysis libraries (pandas, numpy, matplotlib) a strong plus
  • Computer science, software engineering, or data science coursework
  • Web development skills useful for team tooling (JavaScript, HTML)
  • No automotive experience required — curiosity about vehicle dynamics is enough
Weekly hrs
5–10
Trial period
4 weeks
Openings
1–2
Entry
Conversation + code sample
Business Manager
Sponsorship, finance & competition documents
Core — operations

Funds the build and presents the business case at competition. Manages all sponsor relationships, tracks the budget, coordinates procurement, and prepares the cost report and business plan presentation — both scored events at FSAE. The team doesn't run without this role.

What you'll do
  • Execute sponsor outreach campaign — email, follow-up, and relationship management
  • Manage team budget and track all expenditures
  • Coordinate parts procurement and vendor relationships
  • Prepare FSAE cost report per official rules (scored event)
  • Write and present business plan at competition (scored event)
  • Manage team bank account through Ohlone Foundation
Helpful background
  • Business, accounting, or marketing coursework preferred
  • Strong written communication and professional email etiquette
  • Spreadsheet proficiency (Excel or Google Sheets)
Weekly hrs
6–10
Trial period
4 weeks
Openings
1
Entry
Conversation only
CAD Designer
SolidWorks modeling & drawings
Contributor — design

Supports system leads with CAD modeling, component downloads, assembly work, and fabrication drawings. Ideal for students who know SolidWorks and want to build real-world modeling experience on a complex multi-part assembly.

What you'll do
  • Model assigned components in SolidWorks under system lead guidance
  • Download and integrate purchased component models (GrabCAD, McMaster)
  • Generate dimensioned fabrication drawings for custom parts
  • Assist with FEA setup and result documentation
  • Maintain GrabCAD file organization and version control
Helpful background
  • SolidWorks or Fusion 360 experience required
  • Engineering drawing / GD&T coursework a plus
Weekly hrs
3–8
Trial period
None
Openings
3–5
Entry
Open enrollment
Fabrication Tech
Shop support, welding & machining
Contributor — fabrication

Hands-on build support in the shop. Tube cutting, deburring, part prep, fiberglass layups, hardware installation, and shop organization. Welders and machinists are especially valuable. This is where the car actually gets built — no experience is wasted here.

What you'll do
  • Cut and prep tubes, sheet metal, and raw stock from drawings
  • Deburr, clean, and stage parts ahead of welding sessions
  • Perform fiberglass or carbon fiber layups for bodywork and aero
  • Install hardware, fasteners, and plumbing under lead supervision
  • Keep shop organized and tools inventoried between sessions
  • Qualified welders: assist with or perform non-structural welds
Helpful background
  • Any welding, machining, or fabrication background immediately useful
  • No experience required — shop safety orientation is the only prerequisite
Weekly hrs
2–8
Trial period
None
Openings
Unlimited
Entry
Shop safety orientation
Procurement Coordinator
Parts sourcing, vendors & inventory
Contributor — operations

Keeps the build stocked. Researches vendors, tracks orders, manages the parts inventory, and hunts down the best prices on everything from AN fittings to used engines. If the team runs out of welding rod mid-session, that's this role's nightmare to prevent.

What you'll do
  • Maintain the live bill of materials and track all incoming orders
  • Research vendors and compare pricing for parts on the BOM
  • Source used components from retiring FSAE teams and automotive suppliers
  • Manage parts inventory in the shop — label, store, and log everything
  • Coordinate with Business Manager on purchasing approvals
Helpful background
  • Organized, detail-oriented, comfortable with spreadsheets
  • Supply chain, logistics, or business coursework a plus
Weekly hrs
2–5
Trial period
None
Openings
1–2
Entry
Open enrollment
Documentation Lead
Design report, records & technical writing
Contributor — documentation

Builds the paper trail that wins points at competition. The FSAE design report and cost report are judged events — a well-documented car scores more than an undocumented one even with the same hardware. This role starts on day one and runs until competition day.

What you'll do
  • Maintain the running design report document across all systems
  • Interview system leads and translate technical decisions into written explanations
  • Photograph every major build milestone for documentation and social media
  • Compile and format the FSAE cost report per official rules
  • Maintain meeting notes, session reports, and team records
Helpful background
  • Strong writing skills — technical writing coursework a plus
  • Photography or media skills welcome
  • Engineering background helpful but not required
Weekly hrs
3–6
Trial period
None
Openings
1–2
Entry
Open enrollment
Marketing & Media
Social media, branding & outreach
Contributor — creative

Tells the story of the build. Runs the team's Instagram and LinkedIn, creates content that attracts sponsors and recruits, and makes Ohlone Racing visible to the Bay Area engineering community. Great sponsors and great recruits find teams that look active and credible online.

What you'll do
  • Manage Instagram and LinkedIn — consistent posting throughout the build
  • Document and photograph build sessions for content
  • Design graphics for sponsor materials, the website, and print collateral
  • Write and distribute press releases for major milestones
  • Support recruiting campaigns each semester
Helpful background
  • Graphic design, marketing, communications, or multimedia coursework
  • Social media content creation experience
  • Photography and video editing skills very welcome
Weekly hrs
2–5
Trial period
None
Openings
1–2
Entry
Open enrollment
Driver
Competition driver & vehicle development
Contributor — driving

Drives the car at testing and competition. Provides consistent, documented feedback that the technical team uses to tune suspension, brakes, and ECU. FSAE drivers are not passengers — you are a sensor, and your feedback directly shapes how the car is developed.

What you'll do
  • Complete all FSAE driver equipment requirements (helmet, suit, HANS)
  • Participate in all testing sessions and provide structured feedback
  • Practice skidpad, autocross, and acceleration event disciplines
  • Drive endurance event at competition (22km)
  • Learn basic car setup so you can communicate meaningfully with the team
Requirements
  • Valid driver's license — required, no exceptions
  • Pass team driver evaluation session before any competition driving
  • Provide or arrange own SFI-rated helmet, suit, HANS device, and gloves
  • Motorsport or performance driving experience a plus — not required
Weekly hrs
2–4 (testing phase)
Trial period
Driver eval
Openings
2–3
Entry
License + evaluation

How joining works

For core roles, here's the four-step process from interest to full team member.

STEP 01
Express interest

Fill out the contact form below or show up to a team meeting. Tell us which role you're interested in and a bit about your background.

STEP 02
Calibration talk

The relevant system lead has a 30-minute conversation with you — no pressure, no trick questions. We're calibrating fit, not filtering people out.

STEP 03
Trial period

You're assigned real, meaningful work for 4–6 weeks. Show up, do the work, communicate when you can't. That's all we ask.

STEP 04
Full member

After the trial, the role is yours. You're on the team, you're on the car, and you go to competition with us.

Apply for a role